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The Hummer Knowledge Base
Flow on a 93 and 94 are as follows: ( I assume later years are the same) From crossover through volume control valve on passenger valve cover to nipple on engine side of passenger footwell. From different nipple on engine side of passenger footwell to aux core inside Hummer. (to get at these nipple connections, you will probably need to remove the air inlet tube from the air cleaner to the intake). From aux core through hose on engine side of passenger footwell to water pump inlet. To bypass the main core in the passenger footwell you only need to remove the hoses from the nipple connections to the main core and splice them together with a piece of 5/8" OD tube. To bypass both heater cores, just run a piece of 5/8" heater hose from the connection on the crossover to the connection on the water pump and pinch it off so flow is minimal. Better would be to plug the connection on the crossover and the connection at the water pump. Hope this helps. Tony
2 possible places to bypass:
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